About Us

Backed by more than 80 years of industry experience, STS Intelli is a trusted supplier of micro-formed parts that can provide a reliable solution for applications where micromachinery is no longer available. We can produce micro-formed parts and components for medical devices such as hearing aids, as well as miniature connectors used in many advanced medical and surgical procedures. However, STS Intelli can also provide a suitable micro-formed parts solution for just about any type of industrial need. We’ll provide the best-integrated solution before your product goes to assembly.

In addition to medical devices, we serve several other industries, including:

  • Eyeglasses
  • Dental devices
  • Toys
  • Household appliances
  • Aerospace
  • Office equipment
  • Computers and electronic devices
  • Automotive
  • Communications
  • Many others

The list of industries we serve is constantly evolving, enabling us to serve a continuously expanding customer base adequately.

We Utilize the Latest Cold Forming Technology

Our micro-formed parts manufacturing process is based on cold forming, which involves the transformation of metal wire, stock or bars into precisely shaped objects with the use of dyes to form the product. Our cold forming process is extremely flexible and is capable of hitting the parts several times with one die if needed. We can also execute multi-die forming to produce shapes of numerous geometries.

Because cold forming is a rapidly occurring process, it is ideal for producing large quantities of parts at once. Our cold forming also results in little or no scrap or waste — materials are simply moved rather than being removed. Cold forming can also bring about greater structural strength of the finished parts. With more than 40 years of production volume manufacturing experience to draw upon, we have the ability to perform every aspect of the cold forming process in-house, from manufacturing to finishing.

A Wide Range of Micro Forming Skill Sets

STS Intelli offers customers a wide assortment of micro forming skill sets, including:

  • Part design
  • Tool design and form flow analysis
  • Prototyping
  • Production volume manufacturing
  • Machine installation and maintenance

Full Manufacturing Service Using High Tech Machinery

STS Intelli utilizes the most technologically innovative machinery that ensures high-quality results, fast production times and the most cost-effective micro forming process. We also have the equipment to perform the secondary operations that may be required for some micro-formed parts. These include roll forming grooves, rolling a knurl, rolling a thread, flattening and side-piercing a hole through flattened sections and many others.

Contact STS Intelli for Your Micro Forming Needs

Regardless of your industry, STS Intelli can develop the high-quality micro-formed parts you need for your manufacturing processes. Contact us today to learn more about our capabilities and to receive a no-obligation quote today.